Logistics Engineering & Management,9780131429154

Logistics Engineering & Management

by
Edition: 6th
ISBN13: 9780131429154
ISBN10: 0131429159
Format: Hardcover
Pub. Date: 2003-09-08
Publisher(s): Pearson
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Summary

An authoritative exploration of logistics management within the engineering design and development process, this book concentrates on the design, sustaining maintenance and support ofsystems.The volume provides complete coverage of reliability, maintainability, and availability measures, the measures of logistics and system support, the system engineering process, logistics and supportability analysis, system design and development, the production/construction phase, utilization, sustaining support and retirement phases, and logistics management.For those interested in logistics engineering and management.

Table of Contents

FOREWORD ix
PREFACE xi
1. INTRODUCTION TO LOGISTICS 1(45)
1.1 The Current Environment
2(2)
1.2 The Scope of Logistics
4(7)
1.3 The Elements of Logistics
11(4)
1.4 Logistics in the System Life Cycle
15(6)
1.5 Performance-Based Logistics (PBL)
21(3)
1.6 The Need for Logistics Engineering
24(3)
1.7 Related Terms and Definitions
27(17)
1.7.1 System Engineering 28 1.72 System Analysis
30(1)
1.7.3 Supportability Analysis (SA)
30(2)
1.7.4 Concurrent/Simultaneous Engineering
32(1)
1.7.5 Software Engineering
32(1)
1.7.6 Reliability (R)
33(1)
1.7.7 Maintainability (M)
34(1)
1.7.8 Maintenance and Support
35(2)
1.7.9 Human Factors (Ergonomics)
37(1)
1.7.10 Safety and Security
37(2)
1.7.11 Producibility
39(1)
1.7.12 Disposability
39(1)
1.7.13 Configuration Management (CM)
39(1)
1.7.14 Total Quality Management (TQM)
40(1)
1.7.15 System Effectiveness (SE)
40(2)
1.7.16 Life-Cycle Cost (LCC)
42(1)
1.7.17 Cost-Effectiveness (CE)
43(1)
1.8 Summary
44(1)
Questions and Problems
44(2)
2 RELIABILITY, MAINTAINABILITY, AND AVAILABILITY MEASURES 46(32)
2.1 Reliability Measures and Related Factors
47(11)
2.1.1 Reliability Function and Failure Rate
47(5)
2.1.2 Reliability Models and Component Relationships
52(6)
2.2 Maintainability Measures and Related Factors
58(14)
2.2.1 Maintenance Elapsed-Time Factors
58(10)
2.2.2 Maintenance Labor-Hour Factors
68(2)
2.2.3 Maintenance Frequency Factors
70(2)
2.2.4 Maintenance Cost Factors
72(1)
2.3 Availability Factors
72(1)
2.3.1 Inherent Availability (Ai)
72(1)
2.3.2 Achieved Availability (Aa)
73(1)
2.3.3 Operational Availability (A0)
73(1)
2.4 Summary
73(1)
Questions and Problems
74(4)
3 THE MEASURES OF LOGISTICS AND SYSTEM SUPPORT 78(45)
3.1 System Measures of Effectiveness (MOEs)
78(11)
3.1.1 System Effectiveness (SE)
79(2)
3.1.2 Economic and Life-Cycle Cost (LCC) Factors
81(6)
3.1.3 Cost-Effectiveness (CE)
87(2)
3.2 Supply Chain Factors
89(3)
3.3 Purchasing and Material Flow Factors
92(2)
3.4 Transportation, Packaging, and Handling Factors
94(5)
3.5 Warehousing and Distribution Factors
99(2)
3.6 Maintenance Factors
101(16)
3.6.1 Organizational Factors
101(1)
3.6.2 Spares, Repair Parts, and Related Inventory Factors
102(11)
3.6.3 Test and Support Equipment Factors
113(1)
3.6.4 Transportation and Materials Handling Factors
114(1)
3.6.5 Maintenance Facility Factors
115(1)
3.6.6 Computer Resources and Maintenance Software Factors
115(1)
3.6.7 Technical Data and Information System Factors
116(1)
3.7 System Retirement and Material Recycling/Disposal Factors
117(1)
3.8 Summary
117(2)
Questions and Problems
119(4)
4 THE SYSTEM ENGINEERING PROCESS 123(68)
4.1 Definition of Problem, and Needs Analysis
125(2)
4.2 System Feasibility Analysis
127(1)
4.3 System Operational Requirements
128(11)
4.4 Maintenance and Support Concept
139(7)
4.5 Identification and Prioritization of Technical Performance Measures (TPMs)
146(4)
4.6 Functional Analysis
150(12)
4.6.1 Functional Flow Block Diagrams (FFBDs)
154(1)
4.6.2 Operational Functions
155(1)
4.6.3 Maintenance and Support Functions
156(1)
4.6.4 Application of Functional Flow Diagrams
157(5)
4.7 Requirements Definition and Allocation
162(11)
4.7.1 Allocation of Reliability Requirements
163(6)
4.7.2 Allocation of Maintainability Requirements
169(3)
4.7.3 Allocation of Logistic Support Requirements
172(1)
4.7.4 Allocation of Economic Factors
172(1)
4.8 System Synthesis, Analysis, and Design Optimization
173(7)
4.9 System Test and Evaluation
180(7)
4.10 Summary
187(1)
Questions and Problems
188(3)
5 LOGISTICS AND SUPPORTABILITY ANALYSIS 191(65)
5.1 The Analysis Process
193(11)
5.2 Analysis Methods and Tools
204(36)
5.2.1 Life-Cycle Cost Analysis (LCCA)
204(7)
5.2.2 Failure Mode, Effects, and Criticality Analysis (FMECA)
211(5)
5.2.3 Fault-Tree Analysis (FTA)
216(5)
5.2.4 Maintenance Task Analysis (MTA)
221(6)
5.2.5 Reliability-Centered Maintenance (RCM)
227(5)
5.2.6 Level-of-Repair Analysis (LORA)
232(5)
5.2.7 Evaluation of Design Alternatives
237(3)
5.3 Supportability Analysis Applications
240(3)
5.4 Logistics Management Information (LMI)
243(3)
5.5 Summary
246(1)
Questions and Problems
246(10)
6 LOGISTICS IN SYSTEM DESIGN AND DEVELOPMENT 256(63)
6.1 The Design Process
257(16)
6.1.1 Conceptual Design
257(1)
6.1.2 Preliminary System Design
258(1)
6.1.3 Detail Design and Development
259(14)
6.2 Related Design Disciplines
273(28)
6.2.1 Design for Reliability
273(8)
6.2.2 Design for Maintainability
281(4)
6.2.3 Design for Human Factors and Safety
285(7)
6.2.4 Design for Producibility
292(1)
6.2.5 Design for Quality
293(2)
6.2.6 Design for Disposability
295(1)
6.2.7 Design for Economic Feasibility
296(3)
6.2.8 Design for the Environment
299(2)
6.3 Supplier Design Activities
301(1)
6.4 Design Integration, Design Review, and System Evaluation
302(8)
6.5 System Test and Evaluation (Validation of the Logistics and Support Infrastructure)
310(3)
6.6 Design Changes and System Modifications
313(2)
6.7 Summary
315(1)
Questions and Problems
316(3)
7 LOGISTICS IN THE PRODUCTION/CONSTRUCTION PHASE 319(31)
7.1 Production/Construction Requirements
320(7)
7.2 Industrial Engineering and Operations Analysis
327(5)
7.3 Production/Manufacturing Operations
332(3)
7.4 Quality Control
335(4)
7.5 Measurement and Evaluation of Production Capability
339(1)
7.6 Transition from Production to Customer (User) Operations
340(5)
7.7 Summary
345(1)
Questions and Problems
346(4)
8 LOGISTICS IN THE SYSTEM UTILIZATION, SUSTAINING SUPPORT, AND RETIREMENT PHASES 350(22)
8.1 System Support Requirements
351(2)
8.2 Assessment of Logistics Capability
353(14)
8.2.1 Data Collection, Analysis, and Reporting
353(5)
8.2.2 Evaluation of Logistics Elements
358(9)
8.3 System Modifications
367(1)
8.4 System Retirement
368(1)
8.5 Summary
369(1)
Questions and Problems
369(3)
9 LOGISTICS MANAGEMENT 372(61)
9.1 Logistics Program Planning
373(14)
9.1.1 Logistics in the System Life Cycle
373(4)
9.1.2 Development of Specifications
377(2)
9.1.3 Development of Planning Documentation
379(8)
9.2 Development of a Work Breakdown Structure (WBS)
387(1)
9.3 Scheduling of Logistics Tasks
388(10)
9.4 Cost Estimating and Control
398(2)
9.5 Major Interfaces with Other Program Activities
400(4)
9.6 Organization for Logistics
404(24)
9.6.1 Customer, Producer, and Supplier Relationships
405(1)
9.6.2 Customer Organization and Functions (Consumer)
406(1)
9.6.3 Producer Organization and Functions (Contractor)
407(15)
9.6.4 Supplier Organization and Functions
422(3)
9.6.5 Staffing the Organization
425(3)
9.7 Management and Control
428(2)
9.8 Summary
430(1)
Questions and Problems
431(2)
APPENDIX A: SELECTED BIBLIOGRAPHY 433(10)
APPENDIX B: SYSTEM DESIGN REVIEW CHECKLIST 443(15)
APPENDIX C: SUPPLIER EVALUATION CHECKLIST 458(7)
APPENDIX D: LIFE-CYCLE COST ANALYSIS (LCCA) 465(31)
APPENDIX E: MAINTENANCE TASK ANALYSIS (MTA) 496(24)
APPENDIX F: SELECTED INTEREST TABLES 520(11)
APPENDIX G: NORMAL DISTRIBUTION TABLES 531(3)
APPENDIX H: ABBREVIATIONS 534(4)
INDEX 538

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