
Food Mixing: Principles and Applications
by Editor: P. J. Cullen (Dublin Institute of Technology, Ireland ; )-
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Summary
Table of Contents
Contributors | |
Mixing in the food industry: trends and challenges | |
Role of mixing | |
Design criteria for mixing | |
Specific challenges in food mixing | |
Quality assurance compliance through mixing | |
Engineering texture through mixing | |
Advances in the science of mixing | |
Book objectives | |
Mixing fundamentals | |
Introduction | |
Defining mixing | |
Macromixing | |
Mesomixing | |
Micromixing | |
Scale of scrutiny | |
Quantifying mixedness | |
Inference of mixing indices | |
Determining the end point of mixing | |
Solids mixing | |
Fluid mixing | |
Multi-phase mixing | |
Alternative measures of mixedness in industrial practice | |
Residence time distributions | |
Modelling of residence time distributions | |
Kinematics of flow and mixing mechanisms | |
Introduction | |
Fluid mixing | |
Kinematics of fluid flow | |
Quantification of flow regimes | |
Chaotic advection | |
Fluid mixing mechanisms | |
Solids mixing | |
Mixing flow in solids | |
Solids mixing mechanism | |
Identification of mixing mechanisms | |
Solids | |
Fluids | |
Rheology and mixing | |
Introduction | |
Dispersion rheology | |
Forces acting on dispersed particles | |
Parameters affecting suspension rheology | |
Fluid rheology and mixing | |
Shear flow | |
Elongational flow | |
Effects of mixing on fluid rheology | |
Mixer rheometry | |
Theory | |
Mixer rheometry applications | |
Conclusion | |
Equipment design | |
Introduction | |
Liquid mixing equipment | |
Portable mixers | |
General purpose liquid mixers | |
Mixer shafts design | |
Other mechanical design considerations | |
Special purpose liquid mixing equipment | |
Food specific mixing equipment | |
Powder mixing equipment | |
Ribbon blenders | |
Paddle blenders | |
Combination blenders | |
Tumble blenders | |
Loading and emptying blenders | |
Liquid addition to powders | |
Sampling | |
Safety | |
Blending systems | |
Equipment components | |
Electric motors | |
Speed reducers | |
Seals | |
Mixing scale-up | |
Introduction | |
Scale-up for fluid mixing | |
Dimensional analysis | |
Scale-up with geometric similarity | |
Scale-up without geometric similarity | |
Scale-up for powder mixing | |
Monitoring and control of mixing operations | |
Introduction | |
Torque and power measurement | |
Flow measurement | |
Hot-wire anemometry | |
Laser Doppler anemometry | |
Phase Doppler anemometry | |
Flow visualization using computer vision | |
Particle image velocimetry | |
Planar laser-induced fluorescence | |
Tomography | |
Quantification of mixing time | |
NIR spectroscopy | |
Chemical imaging | |
Computational fluid mixing | |
Introduction | |
History of CFD | |
Steps towards CFD simulation of mixing processes | |
Conservation equations | |
Mass conservation | |
Momentum conservation | |
Turbulence | |
Energy conservation | |
Species transport | |
Turbulent species and energy transport | |
Boundary conditions | |
Numerical methods | |
Discretised solution of the flow variables | |
Grid generation | |
Discretisation | |
Finite-volume discretisation methods | |
Solver methods | |
Application of CFD to stirred tank modelling | |
Mixing operations | |
Representation of the impeller | |
Prediction of mixer performance characteristics | |
Simulation of unbaffled or partially baffled stirred tanks | |
Simulation of single-phase flow in baffled stirred tanks | |
Mixing and blending simulations | |
Multi-phase simulations | |
Application to food mixing operations | |
Challenges for simulation of food processes | |
Examples of food applications | |
Closing remarks | |
Immiscible liquid liquid mixing | |
Introduction | |
Emulsion types and properties | |
Kinetically trapped nano-emulsions | |
Pickering emulsions | |
Double emulsions | |
Air-filled emulsions | |
Water-in-water emulsions | |
Future challenges | |
Better mechanistic understanding of the emulsification process(es) | |
Improved emulsification processes | |
Designed emulsions for improved nutrition and health | |
Reduced use of surfactants for environmental reasons | |
Solid liquid mixing | |
Introduction | |
Regimes of solids suspension and distribution | |
State of nearly complete suspension with filleting | |
State of complete particle motion | |
State of complete off-bottom suspension | |
State of homogeneous or uniform suspension | |
Prediction of minimum speed for complete suspension | |
Influence of physical properties | |
Influence of solids concentration | |
Influence of geometric parameters | |
Hydrodynamics of particle suspension and distribution | |
Particle slip velocity | |
Particle settling and drag | |
Scale-up of solid liquid mixing | |
Damage to food particles in suspension | |
Fine particle slurries | |
Gas liquid mixing | |
Introduction | |
Gas liquid dispersion operations | |
Characteristics of dispersed phase-mean diameter | |
Gas dispersion-bubble behaviour | |
Gas dispersion in agitated vessels | |
Power input to turbine dispersers | |
Gas handling capacity and loading of turbine impeller | |
Bubbles in foods | |
Methods for mixing gas in liquid | |
Mixing by mechanical agitation under positive pressure | |
Mixing by mechanical agitation under vacuum | |
Steam-induced mixing | |
Other gas liquid mixing methods | |
Characterization of bubble-containing structures | |
Gas hold-up | |
Bubble size distribution | |
Rheological characterization | |
Role of gases and specific ingredients in characterizing interfacial and rheological properties | |
Stability of foams and solidification of bubbly dispersions | |
Ultrasound in gas mixing and applications in food aeration | |
Evaluation of mixing and air bubble dispersion in viscous liquids using numerical simulations | |
Introduction | |
Measures of mixing and evaluation of flow | |
Efficiency of stretching | |
Dispersive mixing efficiency | |
Distributive mixing efficiency | |
Governing equations for calculation of flow | |
CFD approaches for simulation of mixing flows | |
Finite element method | |
Techniques to handle moving parts | |
FEM numerical simulation of batch mixer geometries | |
3D numerical simulation of flow in a Brabender Farinograph“ | |
Analysis of mixing in 2D single-screw and twin-screw geometries | |
3D Numerical simulation of twin-screw continuous mixer geometries | |
Distributive mixing efficiency in a 3D mixing geometry | |
Evaluation of dispersive mixing in 3D continuous mixer geometry | |
Prediction of bubble and drop dispersion in a continuous mixer | |
Summary | |
Particulate and powder mixing | |
Introduction | |
Characterisation of particulate mixtures | |
Types of mixtures | |
Mixture quality | |
Assessment of mixture quality | |
Sampling | |
Sample variance and standard deviation | |
Lacey and Poole indices of mixture quality | |
Relative standard deviation | |
Estimating the true variance (s2) from the random sample variance (S2) | |
Assessing if satisfactory mixture quality is achieved | |
Baking a cake method of assessing mixture quality | |
Influence of particle size and powder cohesiveness on mixture quality | |
Mixing mechanisms | |
Convection or macromixing | |
Diffusion or micromixing | |
Shearing | |
Segregation or demixing | |
Segregation | |
Reducing segregation | |
Powder mixing equipment | |
Tumbling mixers | |
Convective mixers | |
High shear mixers | |
Sigma blade mixers | |
Continuous mixers | |
Mixer selection and process design | |
Specification of mixture quality requirement | |
Mixer selection | |
Process design | |
Other factors affecting mixing process design in dry food processing | |
Hygiene and cleaning | |
Addition of multiple ingredients with large variation in properties | |
Addition of ingredients in liquid form | |
Dust prevention and control | |
Index | |
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