Product Design and Factory Development

by ;
Edition: 1st
Format: Hardcover
Pub. Date: 2005-12-21
Publisher(s): CRC Press
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Summary

Today's fast-paced manufacturing culture demands a handbook that provides how-to, no-holds-barred, no-frills information. Completely revised and updated, the Handbook of Manufacturing Engineering is now presented in four volumes. Keeping the same general format as the first edition, this second edition not only provides more information but makes it more accessible. Each individual volume narrows the focus while broadening the coverage, giving you immediate access to the information you need. Volume One, Product Design and Factory Development reveals how human factors deeply affect productivity in the workplace and why the modern manufacturing engineer must be well versed in these areas. Edited by Richard Crowson with contributions from experts in each field, the book considers historical data for anthropometry and explores the impact of injuries, product liability, and low productivity on product cost. The book sequentially outlines the basic concepts of reliability theory in six chapters along with commonly used statistical methods for evaluating component reliability. It covers rapid prototyping, explores the machine debugging and troubleshooting process, and devotes an entire chapter to computers and controllers. The challenges presented by the fiercely technical world we live and work in are met by the manufacturing engineer. Companies can no longer afford to allow the manufacturing engineer to learn on the job. Therefore, the manufacturing engineer must gain as much knowledge from as many credible sources as possible. Covering the global picture of manufacturing, this book shows you how to successfully apply manufacturing engineering skills on the job.

Table of Contents

Product Development
1(56)
Jack M. Walker
Richard D. Crowson
Geoffrey Boothroyd
Introduction to Product Development
1(8)
Concurrent Engineering
9(6)
Quality Function Deployment
15(15)
Design for Assembly
30(13)
Geoffrey Boothroyd
Jack M. Walker
Rapid Prototyping
43(14)
Product Design
57(92)
Jack M. Walker
Richard D. Crowson
Introduction to Product Design
57(1)
Design for Machining
58(20)
Design for Casting and Forging
78(37)
Design for Sheet Metal
115(31)
Process Selection
146(3)
The Deductive Machine Troubleshooting Process
149(16)
Richard D. Crowson
Systematic Design Engineering
149(5)
Machine Debug Process
154(1)
Error Budgeting
155(3)
Engineering Case Studies Used in the Debug Process
158(3)
Debugging Machines through Burn-In Analysis
161(1)
References
162(3)
Factory Requirements
165(52)
Vijay S. Sheth
Richard D. Crowson
Introduction to Facilities Requirements
165(3)
General Factory Requirements
168(1)
Requirements of the Manufacturing Process
169(25)
Requirements for the Flow of Materials
194(10)
Analysis of Factory Equipment Needs
204(8)
Implementation Plan for Factory and Equipment
212(5)
Factory Design
217(60)
William L. Walker
Introduction to Factory Design and Construction
217(1)
The Twenty-First-Century Manufacturing Facility
218(8)
Site Selection
226(8)
The Building Program
234(12)
Project Design
246(18)
Construction
264(11)
References
275(2)
Human Elements in the Factory
277(72)
Jack M. Walker
Timothy L. Murphy
Jeffery W. Vincoli
Paul R. Riedel
Introduction to Human Elements in the Factory
277(4)
Ergonomics
281(38)
Worker's Compensation
319(5)
Timothy L. Murphy
Industrial Safety
324(12)
Jeffery W. Vincoli
Industrial Hygiene
336(13)
Paul R. Riedel
Computers and Controllers
349(38)
Allen E. Plogstedt
Marc Plogstedt
Introduction to Computers and Controllers
349(3)
Mainframe Systems
352(2)
Minicomputers
354(1)
Personal Computers
354(7)
Networks
361(7)
Computer-Integrated Enterprise Architecture
368(1)
Process Controllers
369(7)
Marc Plogstedt
Human Interface to the Computer-Integrated Enterprise
376(4)
CAD/CAM
380(2)
Extended Enterprise
382(5)
Index 387

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